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भा.कृ.अनु.प.- भारतीय चरागाह एवं चारा अनुसंधान संस्थान, झाँसी

ICAR - Indian Grassland and Fodder Research Institute, Jhansi

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  • Farm Machinery and Post Harvest Technology Division (FMPHT)

“Pioneering Grassland and Fodder Research for Sustainable Livestock Development”

Major Significant Research Achievements

Machines & Technologies Developed

  • Grass Seed Pelleting Machine A grass seed pelleting machine (capacity: 60 kg/h) has been developed to enhance the germination potential of small and light grass seeds in unfertile lands, grasslands, forest areas, and ravines. The machine mixes and layers naked seeds with soil to produce uniform pellets (5–10 mm diameter; 2–4 g weight) containing 3–5 seeds each. An optimal mix of 60–80 g true seeds per 10 kg soil achieved 90–94% germination.
  • Forage Seed Coating MachineA forage seed coating machine with a capacity of 6 q/h and 97% coating efficiency was developed for uniform application of polymer-based chemical agents on seed surfaces. The technology reduces labour by 91%, lowers chemical use, and ensures uniform coating quality. This innovation received the Technology Certificate from ICAR, New Delhi on ICAR Foundation Day, 16 July 2023.
  • Defluffing Machine A defluffing machine was developed to efficiently separate true seeds from fluffy grass seeds, significantly reducing labour requirements. The machine operates at 5–8 kg/h capacity, 88–92% efficiency, and 15–22% true seed recovery, saving 76% process cost and 90% transportation cost compared to manual methods.
  • Evaporative-Cooled Hydroponic Structure A climate-smart evaporative-cooled hydroponic chamber was developed for year-round green fodder production under resource-limited and harsh conditions. The system maintains 27.5–29.7°C temperature, 74–84% RH, and 78.3% cooling efficiency.
  • Smoke Water Machine A smoke water (SW) machine was developed to harness bioactive compounds from grass smoke for use in improving seed germination. It can produce 70 L smoke water per hour from 10 kg of grasses, providing a sustainable input for plant research and seed treatment applications.
  • Total Mixed Ration (TMR) for Goats A balanced Total Mixed Ration (TMR) was formulated for goats to improve intake, digestibility, and growth performance. The feed (density: 280 kg/m³; particle size: 2–5 mm) is nutritionally balanced and suitable for long-term storage and transport. Feeding trials showed 69% dry matter digestibility and 78 g/day average body weight gain in TMR-fed goats compared to 66% digestibility and 51 g/day gain in control groups.
  • Tractor-Operated Grass Seed Harvester In collaboration with ICAR-CIAE, Bhopal, a tractor-operated grass seed harvester was developed at IGFRI, Jhansi. It efficiently harvests seeds of Dinanath, Cenchrus, and Guinea grass, reducing manual labour. The machine has a capacity of 2–2.5 kg/day (for Cenchrus grass). A patent has been granted recognizing its novelty.
  • Solar-Operated Multipurpose Machine A solar-powered multipurpose machine was developed for spraying and tilling operations. It operates with two 12V, 18Ah batteries and a 50W solar panel for continuous charging. The field capacity was 0.75 ha/h for spraying and 0.09 ha/h for tilling, offering an eco-friendly and energy-efficient solution for small-scale farmers.
  • Animal-Drawn Shed Scraper An animal-drawn shed scraper was developed for efficient cleaning of animal sheds, capable of removing dung, straw, and feed residues. The prototype demonstrated 0.08 ha/h field capacity at 89% efficiency, saving 2–3 labourers per cleaning operation.
  • BN Hybrid Forage Harvester A BN Hybrid Forage Harvester was developed for single-row harvesting of hard-stem forage crops. The machine operates at 0.20–0.25 ha/h field capacity with a working width of 0.80 m, offering efficient mechanized harvesting of dense forage crops.
  • Animal Feed-Making Machine An animal feed-making machine was developed for the preparation of Total Mixed Ration (TMR), consisting of mixing, compression, and bagging units. The system has a capacity of 4 q/h and can pack 26 bags/hour, each weighing 15 kg, enabling efficient and continuous feed processing.

Patent Files/Granted

The patent was granted to a tractor-operated Grass seed harvesting apparatus. (Indian Patent No. 524257 dated 13.3.2024).

A patent has been granted for an invention entitled “A soil core sampler assembly” (Indian Patent No. 457018 dated 27.11.2020).

Patent application filed for the invention “A machine for defluffing of fluffy seeds” – Application No. 202011054751.

A patent application has been filed for the invention: “An apparatus for preparation of smoke water”. (Indian Patent Application Number 202511020933).

Technology Certificates

Technology Certificate received for “Forage seed coating machine” from ICAR New Delhi on the occasion of ICAR Technology cum foundation day on 16th July, 2023. (Certificate no. ICAR-AE-IGFRI-Technology-2023-030).

Technology Certificate received for “The Defluffing machine” from ICAR New Delhi received on the occasion of ICAR technology cum foundation day on 16th July, 2024. (Certificate no. ICAR-AE-IGFRI-Technology-2024-013).

Commercialization of Technology

A MoU has been signed between ICAR-IGFRI Jhansi and M/S Ashok Verma Steel and Fabricators for the licensing and commercialization of the Defluffing Machine.

A MoU has been signed between ICAR-IGFRI Jhansi and M/S Ashok Verma Steel and Fabricators for the licensing and commercialization of the Grass Seed Pelleting Machine.

Additionally, a MoU has been signed between ICAR-IGFRI Jhansi and M/S New Ashok Verma Industries for the licensing and commercialization of the Forage Seed Coating Machine.

Major technologies/innovations, methods, tools etc.

Machines developed

Grass Seed Pelleting Machine

Forage Seed Coating Machine

Defluffing Machine

Evaporative-Cooled Hydroponic Structure

Smoke Water Machine

Total Mixed Ration (TMR) for Goats

Tractor-Operated Grass Seed Harvester

Solar-Operated Multipurpose Machine

Animal-Drawn Shed Scraper

BN Hybrid Forage Harvester

Animal Feed-Making Machine

Completed & Ongoing Projects

Completed Projects

(CRSCIGFRISIL20190605) Development of automatic seed coating machine. 2019-2024 (PI: Amit Kumar Patil, Co-PI: CS Sahay, SK Singh (w.e.f. 26.06.2020))

(CRSCIGFRISIL20190604): Design and development of Solar powered self-propelled multipurpose machine for agricultural operations. 2019-2024 (PI: Amit Kumar Patil, Co-PI: SK Singh, Gaurendra Gupta)

(CRSCIGFRISIL20190602) Development of forage based feed for commercial goat farming. 2019-2024 (PI: PN Dwivedi, Co-PI: PK Pathak, Amit Kumar Patil and SK Singh)

(CRSCIGFRICIL2018060l): Development and evaluation of defluffing machine and pelleting machine for forage grass seeds. 20l8-2023. (PI:S K Singh, Co-PIs:P K Pathak, and Amit Kumar Patil).

(CRSCIGFRISIL20I90603): Development of evaporative cooling based hydroponic fodder production unit for semi-arid region. (PI- S K Singh, Co-PIs. Amit Kumar Patil, P K Pathak, Gaurendra Gupta and PN Dwivedi) Duration: 2019-2022.

(CRSCIGFRICIL20150601): Design and development of tractor operated grass seed harvester. (Inter institutional Collaborative Project with CIAE Bhopal) (PL C S Sahay, Co-PIs: D S Thorat (CIAE, Bhopal), Sheshrao Kautkar, P K Pathak). Duration: 2016-2021

(CRSCIGFRICIL2014D600500064): Development of greenhouse dryer utilizing optimum solar energy for fodder crop (PI: S K Singh) Duration: 2014-2016

Ongoing Projects

(CRSCIGFRISIL20240601) Development of drudgery reducing farm machines and tools for forage and livestock production (PI: S K Singh, Co-PI: P K Pathak, Ajay N Satpute, P Sharma and SR Kantwa) Duration: 2024-2028

AICRP on FIM: PFT and FLD of improved farm machinery and implement in selected region of the country (PI: PK Pathak, Co-PI: S K Singh)

Assessment of Farm Mechanization Status and Prospects of Custom Hiring in India. (Started w.e.f. August 2024 sponsored by AICRP on FIM) (PI: PK Pathak, Co-PI: S K Singh)

  • Sahay, C.S., Thorat, D.S., Kautkar, S.S., Patil, A.K. and Pathak, P.K., 2023. Grass seed harvesting – Methods, machines and aspects. Research Journal of Agricultural Sciences, 14(2), pp 512-515.
  • Choudhary, B.B., Sharma, P., Kumar, S., Gupta, G. and Patil, A.K., 2023. Impact of agricultural interventions on farm income and asset holding: A case study of Schedule Caste Sub Plan (SCSP) scheme in Jhansi, Uttar Pradesh. Agricultural Economics Research Review 2023, 36 (Conference Number), pp 71-78.

Staff Position

Dr. Sanjay Kumar Singh
Dr. Sanjay Kumar Singh

Principal Scientist & Head
(Agricultural Structure & Process Engineering)

Dr. Prabha Kant Pathak
Dr. Prabha Kant Pathak

Principal Scientist
(Agricultural Structure & Process Engineering)

Er. Bholuram Gurjar
Er. Bholuram Gurjar

Scientist (On study leave)
(Farm Machinery & Power)

Er. Amit Kumar Patil
Er. Amit Kumar Patil

Scientist
(Farm Machinery & Power)

Er. Ajay Narayanrao Satpute
Er. Ajay Narayanrao Satpute

Scientist
(Land & Water Management Engineering)

Mr. Haider Ali
Mr. Haider Ali

Technical Officer (T-5)

Mr. Rajesh Kumar Sharma
Mr. Rajesh Kumar Sharma

Technical Officer (T-5)

Mr. Arun Kumar
Mr. Arun Kumar

Technician (T-1)

Mr. Nitesh Kumar Ravi
Mr. Nitesh Kumar Ravi

Technician (T-1)

Smt. Girija
Smt. Girija

Lower Division Clerk